— KNIT BEANIES, POM-POM HATS & WINTER HEADWEAR FACTORY

Custom Beanie Caps Manufacturer

We manufacture custom beanie caps in acrylic, cotton, merino wool, recycled polyester (RPET), chenille and fleece-lined knits — built to your exact spec. Choose the yarn, knit pattern, fit, cuff and pom-pom, then add jacquard knit-in logos, embroidery, woven labels, rubber or leather patches and custom packaging. We handle knitting, linking, branding, finishing and packing, with low minimums and factory-direct pricing.

Get a quote View our beanies

Built for apparel and streetwear brands, sports teams and clubs, outdoor and ski retailers, schools, corporate gifting and online sellers — from a 100-piece pilot to large seasonal orders.

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In-house knitting, jacquard, embroidery & labeling on every style

What is a custom beanie cap, and who manufactures them?

A custom beanie cap is a close-fitting knit hat, made to a brand’s own yarn, knit pattern, fit, color and branding. A beanie manufacturer knits, links, brands, finishes and packs the hats in bulk from a sample or tech pack. The most common yarns are acrylic, cotton, merino wool, recycled polyester (RPET) and blends, in styles such as cuffed, cuffless, slouchy, pom-pom, watch cap and ear-flap. Typical branding is jacquard knit-in logos, flat or 3D embroidery, woven labels and rubber or leather patches.

Key terms: minimum order from 100 pieces (300+ for fully custom jacquard knit) · samples in 7–15 days · bulk production in 25–35 days · knitting, embroidery, labels and private-label packaging managed in-house.

Direct Factory Pricing

Bulk runs start from $X.XX each. Price drops with quantity — ask for a tiered quote at 300, 1,000 and 5,000 pieces.

Low minimum order

Minimums start at 100 pieces for embroidered styles. Need a single sample first? We can do that too.

Avg. turnaround time

Samples in 7–15 days, bulk production in 25–35 days. Need it sooner? Ask about rush runs.

— RECENT WORK

Explore Custom Beanie Caps We’ve Manufactured

A look at beanies we’ve made for apparel brands, teams, retailers, schools and distributors. Every piece shows even knit tension, clean linked seams, accurate color matching and sharp, durable branding.

100 pcsMinimum order
7–15 daysSample lead time
25–35 daysBulk production
100%Batch-by-batch inspection
— FIND YOUR BEANIE

Not sure which beanie to build? Start here

Pick the goal closest to yours. Each link opens a quote form so we can match you to the right build.

— BEANIE STYLES

Beanie Styles We Can Make

Choose a style as a starting point. Final yarn, knit pattern, branding method, minimum quantity and pricing depend on the approved specification.

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Cuffed beanie

The everyday classic: a folded cuff with ribbed knit, ideal for embroidered logos, woven labels and leather or rubber patches.

From $X.XX/pc  |  Quick quote

Custom Beanis Caps Manufacturer 9

Jacquard knit-in logo beanie

Your logo, stripes or pattern knitted directly into the fabric: no stitching on top, no peeling, with a premium finish.

From $X.XX/pc  |  Quick quote

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Pom-pom & bobble hat

Yarn or faux-fur pom-poms in team or seasonal colors for sport, kids and fashion collections.

From $X.XX/pc  |  Quick quote

Custom Beanis Caps Manufacturer 9

Slouchy & cuffless beanie

Relaxed, longer-fit beanies with a clean, fashion-led look for streetwear and lifestyle brands.

From $X.XX/pc  |  Quick quote

Custom Beanis Caps Manufacturer 9

Fleece-lined & ear-flap beanie

Extra warmth for cold climates, with soft fleece lining, ear flaps and optional ties for outdoor and ski use.

From $X.XX/pc  |  Quick quote

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Merino wool & premium blend beanie

Soft, breathable, temperature-regulating knits in merino or wool blends for premium and outdoor lines.

From $XX/pc  |  Quick quote

— CUSTOM SPECIFICATIONS

Choose Yarn, Knit, Fit and Branding

Every custom beanie is built from the same set of decisions. Pick through each category, or send a reference beanie and we will spec it out with you.

Acrylic

Soft, colorfast and affordable, with excellent color range. The most popular choice for branded and promotional beanies.

Cotton & organic cotton

Breathable, natural-feel knits for mild weather and eco-led brands. Certification such as GOTS available on request and subject to supplier approval.

Merino & wool blends

Warm, breathable and temperature-regulating, for premium, outdoor and winter-sport lines.

RPET (recycled polyester)

Yarn spun from recycled plastic bottles for sustainability-led lines. Certification such as GRS available on request.

Chenille & soft-touch yarns

Plush, velvety hand-feel for fashion and gift collections.

Fleece & thermal lining

Polar fleece or thermal inner lining for extra warmth in cold climates.

Rib knit

The stretchy classic that fits many head sizes and holds its shape.

Plain & jersey knit

A smooth, flat surface that suits embroidery and clean, minimal designs.

Cable & textured knit

Waffle, cable and chunky stitches for a rich, fashion-led texture.

Jacquard knit

Multi-color patterns, stripes and logos knitted directly into the fabric.

Adult one size

Around 20–24 cm height, with a stretch circumference of roughly 50–60 cm. Fits most adults.

Kids & youth

Smaller, softer builds for children, with safety-conscious trims and label placement.

Slouchy & long fit

Extra length (about 26–30 cm) for a relaxed, oversized look.

Custom dimensions

Any height, circumference, stretch and cuff depth to your tech pack or reference beanie.

Pom-poms

Yarn, faux-fur or custom pom-poms, in any size and color, securely attached.

Cuffs & folds

Single, double or deep cuffs, plus cuffless and slouchy finishes.

Linings

Fleece, sherpa or soft jersey inner lining for warmth and comfort.

Stripes & color blocking

Knit-in stripes and multi-color blocks matched to your Pantone or yarn swatches.

Reflective & safety details

Reflective yarn or tape for runners, cyclists and workwear.

Ear flaps & ties

Ear flaps, braided ties and extended back panels for cold-weather protection.

Jacquard knit-in logo

The logo is part of the fabric, so it can’t peel or wear off. Best for large runs and simple, bold artwork.

Flat & 3D embroidery

Stitched logos, from fine detail to raised 3D puff, applied to the cuff or front.

Woven labels

Sewn-in woven or damask labels on the cuff, side or inside, placed to your layout.

Rubber, PVC & leather patches

Raised or flat patches stitched or heat-applied for a durable, premium brand detail.

Heat transfer

Full-color or reflective transfers on smooth knits for smaller runs and detailed artwork.

Custom packaging

Polybags, hang tags, barcode labels, header cards and branded cartons.

— COMPARE OPTIONS

Which beanie build is right for your brand?

Typical comparisons only. Your quote reflects your exact spec. Scroll sideways on mobile.

YarnFeel & lookWarmthBest forPrice level
AcrylicSoft, bright, colorfastMedium–highBrand, team and promo beaniesLow
Cotton / organic cottonBreathable, naturalLow–mediumMild weather, eco brandsMid
Merino / wool blendSoft, premium, breathableHighOutdoor, ski, premium linesHigh
RPETSoft, similar to acrylicMediumEco-positioned collectionsMid
ChenillePlush, velvetyMediumFashion and giftingMid–high
Fleece-lined knitCozy, thickVery highCold climates, outdoorMid

Figures are indicative and subject to the approved specification.

Branding methodBest forColorsDurabilityTypical order size
Jacquard knit-inBold logos, stripes, patterns2–6 yarn colorsVery high300+ pcs
Flat embroideryLogos and textThread colorsVery high100+ pcs
3D embroideryRaised, premium logosThread colorsVery high100+ pcs
Woven labelBrand name, small logosCustomVery high200+ pcs
Rubber / leather patchStreetwear and premium detailCustomVery high200+ pcs
Heat transferDetailed art, short runsFull colorMedium–high100+ pcs

Order sizes are indicative and depend on artwork and fabric.

Beanie styleTypical heightLook & fitBest for
Cuffed20–24 cm (folded)Snug, classicEveryday, brand and team beanies
Cuffless20–23 cmClean, minimalJacquard logos, sport
Slouchy26–30 cmRelaxed, oversizedStreetwear and fashion
Pom-pom22–26 cm plus pomPlayful, seasonalKids, sport, winter collections
Ear-flapVariesCold-weather coverageOutdoor, ski, workwear

Dimensions are typical and can be customized to your tech pack.

— WHY CUSTOM BEANIES

Why choose custom beanie caps — and what to plan for

What you get

  • A one-size, stretchy product that fits most customers, which keeps sizing and returns simple.
  • A visible, wearable branding surface that stays in use through a whole season.
  • Low shipping weight and a compact carton size, which helps landed cost.
  • A wide range of yarns, knits and trims, from budget promo to premium merino.

What to plan for

  • Fully custom jacquard knitting needs higher minimums than embroidering on a standard knit.
  • Acrylic can pill over time, and wool and merino need gentler washing than acrylic or cotton.
  • Fine, detailed logos can lose clarity on chunky knits; simplified artwork works best.
  • Fleece lining, pom-poms and premium yarns raise the price — choose features by use case and season.
— STYLE BREAKDOWN

Our most-ordered beanies, in detail

Turnaround, minimums and pricing vary by build complexity. These are typical figures.

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Custom embroidered cuffed beanies

Our core product for brands and promotions: soft, stretchy rib knit with a clean embroidered logo or woven label on the cuff.

  • Acrylic or cotton rib knit in a wide range of colors
  • Flat or 3D embroidery, woven label or patch on the cuff
  • Polybagged with optional hang tag and barcode label
EmbroideryWoven label

25+ days Turnaround  ·  100 pieces Minimum order  ·  $X.XX/pc Starting price

Start customizing

Jacquard knit-in logo & team beanies

For teams, clubs and brand collections: your logo, crest, stripes or pattern knitted directly into the fabric for a permanent, premium look.

  • Custom knit pattern in 2–6 yarn colors, matched to Pantone
  • Optional pom-pom, cuff stripes and woven label
  • Knit-to-order with sample approval before bulk
JacquardTeam colors

30+ days Turnaround  ·  300 pieces Minimum order  ·  $X.XX/pc Starting price

Start customizing
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Premium merino, eco-friendly & fleece-lined beanies

For outdoor, ski and sustainability-led brands: high-quality yarns, warm linings and clear material stories that stand out at retail.

  • Merino or wool blend, RPET or organic cotton options
  • Fleece lining, leather patches and recycled packaging
  • Water-based labels and low-impact packaging available
Eco materialsPrivate label

30+ days Turnaround  ·  200 pieces Minimum order  ·  $XX/pc Starting price

Start customizing
— BEANIE ANATOMY

Anatomy of a custom beanie

Know the parts, and your tech pack and quote get faster and more accurate.

  • CrownThe top section of the hat, knitted and linked or looped closed with a flat, comfortable seam.
  • BodyThe main knit panel, whose gauge, yarn and pattern set the warmth, stretch and look.
  • CuffThe folded band that doubles the fabric at the ear line and carries the logo or label.
  • Branding areaFront or cuff placement for jacquard, embroidery, patch or woven label.
  • Pom-pom & top detailOptional yarn or faux-fur pom-pom, or a clean knitted top, securely attached.
  • LiningOptional fleece, sherpa or jersey inner layer for added warmth and comfort.
  • Labels & trimsWoven brand label, size and care labels, and optional reflective details.
  • PackagingPolybags, hang tags, barcode labels and cartons to your brand standard.
— KEY FACTS

Custom beanie manufacturing at a glance

Product
Custom beanie caps, knit hats, pom-pom hats, ear-flap hats and winter headwear
Service model
OEM, ODM and private label, made to your spec, tech pack or sample
Minimum order
From 100 pieces for embroidered styles; 300+ for fully custom jacquard knit
Sample lead time
7–15 days
Bulk lead time
25–35 days plus shipping
Yarns
Acrylic, cotton, organic cotton, merino and wool blends, RPET, chenille, fleece-lined
Knits & styles
Rib, plain, cable, waffle and jacquard; cuffed, cuffless, slouchy, pom-pom, ear-flap
Fit
Adult one-size (about 20–24 cm height), kids, slouchy and custom dimensions
Printing & branding
Jacquard knit-in, flat and 3D embroidery, woven labels, rubber, PVC and leather patches, heat transfer, custom packaging
Quality control
Knit density, shrinkage, color, embroidery, seams and dimensions inspected batch by batch against the approved sample
Shipping
Worldwide by sea, air or express courier, with tracking
Best for
Apparel brands, teams, clubs, outdoor retailers, schools, corporate buyers and online sellers
— WHERE THEY ARE USED

Where custom beanie caps are used

Fashion & streetwear brands

Private-label beanies with premium yarn, patches and labels for seasonal drops.

Sports teams & clubs

Team-color jacquard beanies and pom-pom hats for fans, players and supporters.

Schools & universities

Campus-store, alumni and orientation beanies for students and staff.

Corporate & promotional

Winter giveaways, staff uniforms, events and campaigns that keep your brand in sight.

— QUALITY CONTROL

How we check a beanie before it ships

We inspect the knit as well as the branding. Test methods and targets are agreed with you in the approved specification.

Knit & fit

Knit density, stretch recovery, height and circumference are measured against the approved sample.

Color & shrinkage

Yarn color match and wash shrinkage are checked against your Pantone references and agreed tolerances.

Branding & trims

Embroidery, patches, labels and pom-pom attachment are inspected for placement, clarity and security.

HOW TO ORDER

From Design Brief to Bulk Order

Share your design, approve the sample, we produce, check quality, and ship — with clear communication at every step.

1

Send us your brief

Share the beanie style, quantity, yarn, reference photos, colors and logo artwork.

2

Confirm specifications

Review yarn, knit, fit, branding method, labels, packaging, price and schedule.

3

Review the sample

Where sampling is agreed, review and approve the sample and written specifications before bulk production.

4

Confirm bulk order

Proceed according to the approved order details, production schedule and agreed shipping terms.

Production, quality check and delivery

We manufacture your order, inspect every batch against the approved sample, then pack and ship it with tracking details.

— GET AN ACCURATE QUOTE FASTER

What to include in your beanie brief

You do not need a full tech pack. The more of these you share, the faster and more accurate your quote.

  • Style and quantity — for example, 1,000 cuffed beanies, or a mix of colors.
  • Yarn preference — acrylic, cotton, wool, RPET or a blend, plus any warmth or feel target.
  • Size and fit — height and circumference in cm or inches, cuffed or cuffless.
  • Colors — Pantone codes or yarn swatches for body, stripes, pom-pom and labels.
  • Logo artwork — vector (AI, EPS, PDF) is best, plus branding method, size and placement.
  • Reference — photos, a sample beanie or a competitor link.
  • Packaging & labels — polybag, hang tag, barcode, woven or care label requirements.
  • Destination and deadline — so we can plan shipping and production.
Send my brief
— WHY ORDER FROM US

Built to be worn all winter, not just photographed

We manufacture in volume every day, so the sample you approve is the same quality you get on piece one thousand.

Free design & consultation

Sketch an idea, talk it through, and get yarn, knit and branding advice from our team.

Checked quality

Knit, color, shrinkage, branding and dimensions are inspected batch by batch against the approved sample.

As fast as you need

Season launch or event deadline — we plan production around your date.

In-house knitting & embroidery

Knitting, jacquard, embroidery, labels and packaging managed under one roof, so artwork stays consistent.

Global shipping

Tracked delivery to your store, warehouse or fulfilment center, anywhere in the world.

— CARE GUIDE

How to care for a knit beanie

We add a care label to every beanie and can include a short care card with your order.

Acrylic & cotton

Machine wash cold on a gentle cycle or hand wash, then reshape and dry flat. Avoid high heat to protect the shape and any embroidery.

Wool & merino

Hand wash cool with a wool-safe detergent, do not wring, and dry flat. Never tumble dry, which can shrink the knit.

Storage

Store dry and flat or folded, away from direct sunlight and damp, to prevent fading and mildew.

— FAQS

FAQs about custom beanie caps manufacturing

Yes. We make beanies in-house, from knitting and linking to jacquard, embroidery, labeling, finishing and quality checks.

Minimums start at 100 pieces for embroidered styles. Fully custom jacquard knit-in designs usually start from 300 pieces. A single sample can be made before bulk production — ask for a tiered quote.

Samples usually take 7–15 days and bulk production 25–35 days, plus shipping time depending on your country. Rush runs can be discussed.

Acrylic, cotton, organic cotton, merino and wool blends, RPET, chenille and fleece-lined knits. Acrylic is the most popular for brand and promotional beanies.

Acrylic is the best all-round choice for color range, softness and cost. Choose merino or wool blends for warmth and premium feel, cotton for mild climates, and RPET for recycled-material lines.

Jacquard knits the logo or pattern into the fabric itself, so it is permanent and flat. Embroidery stitches a logo on top of a finished knit, allowing lower minimums and finer detail.

An adult one-size beanie is typically about 20–24 cm tall, with a stretch circumference of roughly 50–60 cm. Kids, slouchy and custom sizes can be made to your tech pack.

Yes. We can add yarn or faux-fur pom-poms, fleece or sherpa lining, ear flaps, ties and reflective details.

Yes. Yarn, stripes, pom-poms and labels can be matched to Pantone codes or swatches. Custom-dyed yarn is possible above certain quantities.

Yes. We offer leather, rubber and PVC patches, woven and damask labels, and 3D embroidery on the cuff or front.

Yes. Options include RPET yarn, organic cotton and recycled packaging. Certifications such as GOTS or GRS can be discussed on request and depend on supplier approval.

Yes. Send a tech pack, a reference beanie or photos with measurements and we will knit and quote to match it.

Acrylic and cotton can be washed cold on a gentle cycle and dried flat. Wool and merino should be hand washed cool and never tumble dried.

Yes. We ship by sea, air or express courier to stores, warehouses and fulfilment centers worldwide, with tracking.

Also manufactured here: Custom backpacks · Custom duffle bags · All bags · Request a quote

Ready to build your custom beanie line?

Send us a logo, a reference photo, or just an idea — we will come back with a spec, a price, and a timeline.

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