— CHENILLE PATCHES MANUFACTURER

Custom Chenille Patches Manufacturer

Raised, soft and unmistakably varsity. We manufacture custom chenille patches in your exact letters, crests and colors — for letterman jackets, team apparel, school merch and streetwear labels — with low minimums and factory-direct pricing.

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Built for brands, teams, schools and companies — from a 50-piece pilot to ten-thousand-piece drops.

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In-house chenille, embroidery & merrowed-edge finishing

Direct factory pricing

Price per patch drops with quantity and size. Send your artwork for a tiered quote.

Low minimum order

Minimums start at 50 pieces per design. Need a single sample first? We can do that too.

Avg. turnaround time

Samples in 7–10 days, bulk production in 20–30 days. Need it sooner? Ask about rush runs.

— RECENT WORK

Explore chenille patches we've manufactured

From classic varsity letters to detailed team crests and mascot designs, every patch reflects clean edges, dense stitching and consistent color. Browse a few recent projects below.

— CUSTOM SPECIFICATIONS

Choose Style, Materials, Backing and Size

Every chenille patch is built from the same few decisions. Pick through each category, or send a reference image and we will spec it out with you.

Classic chenille

Looped chenille yarn on a felt or twill base. The traditional varsity letter look.

Chenille + embroidery

Chenille fill with embroidered outlines and fine detail for crisp logos.

Multi-layer chenille

Stacked layers in contrasting colors for depth on large crests and letters.

Felt-base chenille

Wool-blend felt base for an authentic, textured letterman finish.

Twill-base chenille

Smooth twill base for cleaner edges and sharper small details.

Metallic & glitter accents

Metallic thread or glitter chenille for premium fashion and event drops.

Merrowed edge

Overlocked, rounded border that locks in the shape and prevents fraying.

Embroidered border

Flat satin-stitch outline in a contrast color for a clean, graphic edge.

Laser-cut edge

Precise cut shapes for complex outlines and tight lettering.

Die-cut shapes

Custom contour shapes, from shields and stars to mascots and numbers.

Sew-on

Plain backing for stitching onto jackets and heavy fabrics. The most durable hold.

Iron-on (heat seal)

Heat-activated adhesive for quick application on cotton and wool.

Velcro (hook & loop)

Removable patches for uniforms, caps and changeable team gear.

Adhesive or pin back

Peel-and-stick or pin backing for display, collectibles and giveaways.

Small (2–4 in)

Logos, initials, numbers and sleeve details. Best with chenille + embroidery.

Medium (5–8 in)

Chest letters, crests and team marks. The most popular range.

Large (9–14 in+)

Back crests and statement mascots for varsity and streetwear jackets.

Pantone color match

Send a Pantone code or swatch and we will match thread and felt colors.

Custom artwork

Send a logo, sketch or reference image. We prepare production-ready artwork.

Multi-color designs

Multiple yarn colors in one patch, planned around stitch density and size.

— PRODUCT RANGE

Custom Chenille Patches We Can Make

Choose a style below as a starting point. Final size, materials, backing, minimum quantities and pricing depend on the approved specification.

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Most popular

Varsity letter patches

Single or multi-layer letters in team colors, ready for letterman and varsity jackets.

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Team crest & logo patches

Detailed crests and brand logos combining chenille with embroidered outlines.

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Mascot & back patches

Large statement patches for jacket backs, built in layered chenille for depth.

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Number & name patches

Player numbers, initials and names in consistent sizing across the whole squad.

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Streetwear & fashion patches

Oversized, metallic and mixed-texture patches for fashion labels and limited drops.

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Iron-on & Velcro patches

Easy-apply and removable patches for uniforms, caps, bags and retail.

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— CHOOSING THE RIGHT PATCH

Chenille vs. embroidered vs. woven patches

Not sure chenille is the right fit? Here is how it compares. We make all three in-house, so we can advise honestly.

FeatureChenilleEmbroideredWoven
Look & feelRaised, soft, plushFlat to slightly raisedFlat, fine, smooth
Best forLetters, large crests, varsity jacketsLogos, uniforms, capsVery small, highly detailed art
Fine detailLimited. Best at medium–large sizesGoodExcellent
Typical sizes3 in and up1–8 in1–4 in
DurabilityHigh with sew-on backingHighHigh
Tip: For small logos with thin lines, we often recommend a chenille base with an embroidered outline. You get the raised varsity feel and keep the detail sharp.
— WHERE THEY ARE USED

Where custom chenille patches show up

Letterman & varsity jackets

The classic home of chenille: school letters, years and achievement patches.

Schools & universities

Class patches, alumni merch, band and club recognition.

Teams & clubs

Numbers, names and crests, produced consistently for the whole squad.

Fashion & streetwear

Statement patches for hoodies, denim, bags and limited drops.

HOW TO ORDER

From Artwork to Bulk Order

Share your design, approve the sample, we produce, check quality, and ship — with clear communication at every step.

1

Send us your artwork

Share your logo, letters or sketch, plus target size, quantity, colors and backing type.

2

Confirm specifications

Review materials, edge, backing, colors, price and estimated schedule.

3

Approve the sample

Where sampling is agreed, review the sample and written specifications before bulk production.

4

Confirm bulk order

Proceed according to the approved details, production schedule and agreed shipping terms.

Production, QC and delivery

We manufacture your patches, inspect every batch against the approved sample, then pack and ship with tracking.

— ARTWORK TIPS

Get the best result from chenille

Chenille is a textured, thick-yarn process, so a few design choices make a big difference. Our team adjusts your artwork for production, but these tips help you start strong.

  • Keep shapes bold. Thick letters and simple shapes look best in chenille.
  • Limit the color count. Three to five colors give the cleanest result.
  • Go big for detail. Fine lines need a larger patch or an embroidered outline.
  • Choose the right backing. Sew-on for heavy wear, iron-on for quick application, Velcro for swappable gear.
  • Send vector artwork if you can. AI, EPS, PDF or a clear high-resolution image all work.
— WHY ORDER FROM US

Built for real production, not just prototypes

We manufacture in volume every day, so the sample you approve is the same quality you get on patch one thousand.

Free artwork review

Our team checks your design for chenille and suggests changes to improve the result.

Checked quality

Stitch density, edges, color and backing are inspected batch by batch against your approved sample.

As fast as you need

Season launch or event deadline — we plan production around your date.

In-house chenille & embroidery

Chenille, embroidery, merrowed edges and backing applied under one roof.

Global shipping

Tracked delivery to your studio, warehouse, school or venue.

— FAQS

FAQs about custom chenille patches

Yes — we manufacture chenille patches in-house, from artwork preparation and chenille stitching to embroidered detail, edge finishing, backing and quality checks.

A chenille patch is made from looped, plush yarn stitched onto a felt or twill base. It has a soft, raised texture and is best known from varsity and letterman jackets.

Yes. Send your logo, letters or a sketch and choose size, colors, border and backing. We can combine chenille with embroidery for fine detail and match colors to a Pantone code or swatch.

Sew-on, iron-on (heat seal), Velcro (hook and loop), adhesive and pin backs. Sew-on is the most durable for jackets.

Minimums start at 50 pieces per design. Larger quantities lower the price per patch. Single samples can be arranged before bulk production.

Samples usually take 7–10 days. Bulk production typically takes 20–30 days, plus delivery time depending on your country. Express shipping is available.

Chenille works best with bold shapes. For fine detail we recommend a larger size or a chenille and embroidery combination. Our team will review your artwork and advise before sampling.

Yes. As a jacket manufacturer we can attach chenille patches to varsity, bomber and other jackets during production.

Ready to make your chenille patches?

Send us a logo, a reference photo, or just an idea — we will come back with a spec, a price, and a timeline.

Get a free quote